Rear Disc Brake Pads

Brake Pads

Special Service Tools






Crankshaft pulley/damper remover

303-588





Brake caliper piston retractor tool

206-080





Brake caliper piston retractor tool

206-081

Removal

WARNING: Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.

WARNING: Do not allow dirt or foreign liquids to enter the reservoir. Use only new brake fluid of the correct specification from airtight containers. Do not mix brands of brake fluid as they may not be compatible.

WARNING: Failure to release the tension and calibrate the electric parking brake during rear parking brake related service procedures, could cause the parking brake to function incorrectly or become inoperative.

NOTE:
Only extraction bolt from special tool 303-588 is used.

All vehicles
1
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
2 Release the parking brake cable tension. For additional information, refer to Parking Brake Cable Tension Release Service and Repair
3 Remove the rear wheels and tires. For additional information, refer to Wheel and Tire Service and Repair

Vehicles with high performance brakes




4 Remove the logo badge.
- Remove the 2 screws.

All vehicles




5 Remove the LH anti-rattle spring.
- Release the 2 clips.




6
CAUTION: Do not allow the brake caliper to hang on the brake hose.
Remove the LH brake caliper.
- Remove the 2 access plugs.
- Release the 2 brake caliper guide pins.
- Tie the brake caliper aside.




7 Remove the brake pads.
8 Repeat the above procedure for the RH caliper.

Installation

All vehicles
1
WARNING: Do not use compressed air to clean brake components. Dust from friction materials can be harmful if inhaled.
Clean the caliper housings and anchor plates, using brake cleaning fluid.
- Repeat the above procedure for the other side.




2
CAUTION: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do not allow the reservoir to overflow.
CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area with water.
Using the special tools, fully retract the brake caliper piston.
3 Install the LH brake pads.
- Secure the inboard brake pad in the clip.
- Position the outboard brake pad.
4 Install the LH brake caliper.
- Tighten the guide pins to 28 Nm ( 21 lb.ft ).
5 Install the LH anti-rattle spring.
- Carefully secure the clips.

Vehicles with high performance brakes
6 Install the logo badge.
- Tighten the screws to 5 Nm ( 3 lb.ft ).

All vehicles
7 Repeat the above procedure for the RH caliper.
8 Install the wheels and tires. For additional information, refer to Wheel and Tire Service and Repair
9
WARNING: Calibrate the electric park brake using IDS. If IDS is not available disconnect the battery for approximately 30 seconds , the vehicle will then prompt the driver to carry out the calibration procedure as per the vehicle hand book on re-connection.
Re-calibrate the electric park brake.