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Engine Coolant Temperature Sensor, Checking









Engine Coolant Temperature Sensor, Checking

Special tools, testers and auxiliary items required

• Multimeter (VAG1526) or Multimeter (VAG1715)

• Connector test kit (VAG1594)

• Wiring diagram

Test Prerequisites

• The respective fuses of Engine Control Module (ECM) (J623) must be OK:

• The parking brake button must be engaged in order to connect the electrical parking brake.

• Engine must be cold.

Function Test

- Connect diagnostic tester.

- Switch ignition on.

- Under address word 33, select "Diagnostic mode 1: Checking measured values."

- Select measuring value "PID 05: Coolant temperature".

- Check specified value of coolant temperature:





If specified value is obtained:

- Start engine and let run at idle.

Specified value: Temperature value must rise evenly

• The temperature increases in increments of 1.0 °C.

• If the engine shows problems in certain temperature ranges and if the temperature does not climb uniformly, the temperature signal is intermittent and the sensor should be replaced.

• Engine Coolant Temperature (ECT) Sensor (G62) is a temperature dependent resistance. If e.g. moisture in a harness connector leads to a false sensor signal (effect is like resistance connected in parallel), this falsification can still be in a range that is not recognized by the control module.

• If a malfunction regarding Engine Coolant Temperature (ECT) Sensor is stored, control module operates with a calculated replacement value.

If no realistic indication follows:

- Disconnect connector from Engine Coolant Temperature (ECT) Sensor (G62).

- Use adapter cables from connector test kit (VAG1594) to connect portable multimeter (VAG1526) to terminals 1 and 2 of sensor for resistance measurement.





Read-out examples:





Range A displays resistance values for the temperature range of 0 to 50 °C, range B displays resistance values for the temperature range of 50 to 100 °C.

• 30 °C corresponds to a resistance of 1500 to 2000 ohms

• 80 °C corresponds to a resistance of 275 to 375 ohms

If specified value is not obtained, replace engine coolant temperature sensor.

- Read readiness code => [ Readiness Code, Reading ] Readiness Code. If DTC memory was erased, readiness code must be generated again => [ Readiness Code, Generating ] Readiness Code

If specified value is obtained:

- Connect test box (VAG1598/31) to wiring harness of Engine Control Module (ECM).

- Disconnect connector from Engine Coolant Temperature (ECT) Sensor.

The following wire connections must be checked for short circuit to B+, Ground (GND) and for open circuit









- Repair open circuit in wiring or short circuit if necessary.

- In addition, check both wires to each other for short circuit.

Specified value: infinite ohms (no continuity)

If no malfunction is found in wires:

- If no malfunction was recognized for the previous tests.

- Replace Engine Control Module (ECM).

- Read readiness code => [ Readiness Code, Reading ] Readiness Code. If DTC memory was erased, readiness code must be generated again => [ Readiness Code, Generating ] Readiness Code.