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Oxygen Sensor and Sensor Control Before Catalytic Converter, Checking






Oxygen Sensor and Sensor Control before Catalytic Converter, Checking

Special tools, testers and auxiliary items required

• Multimeter (V.A.G 1526 A)

• Connector test kit (V.A.G 1594 A)

• Test box (VAG1598/31)

• Vehicle diagnostic, testing and information system ( VAS 5051)

• Adapter (VAS 5051/1)

Requirements

• No leaks in exhaust system

• Coolant temperature at least 80 °C.

Work sequence

- Connect vehicle diagnostic, testing and information system (VAS 5051) and select vehicle system "01 -Engine electronics" in selection. Refer to => [ VAS5051, Connecting and Selecting Functions ] VAS 5051, Connecting and Selecting Functions. Engine must be run at idle speed.

Display on (VAS 5051):





- Under - 1 - select diagnostic function "04 - Basic setting".

Display on (VAS 5051):





1. Enter display group

- Enter "030" for "display group number 030" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check specification in display field - 1 -.

• By increasing the engine speed the specified values are achieved more quickly.

• The "Oxygen Sensor status" indicates the condition of the Oxygen Sensor control and the Oxygen Sensor (O2S).









• The first digit of the 3-digit display (heating) fluctuates between 0 and 1.

Display on (VAS 5051):





- Only continue test if display in display field - 1 - has reached "111" at least once.

- Press arrow button.

Checking Oxygen Sensor (O2S) adaptation values and Oxygen Sensor (O2S) control

Display on (VAS 5051):





1. Enter display group

- Enter "032" for "display group number 032" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check indication in display groups - 1 -and - 2 -.





- Press arrow button.

Display on (VAS 5051):





1. Enter display group

- Enter "033" for "display group number 033" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check indication in display groups - 1 -and - 2 -.





• Note on display field 2:

• Displayed is the Oxygen Sensor (O2S) voltage signal which was prepared and smoothed in the Engine Control Module (ECM). 1.5 V in the display corresponds to Oxygen Sensor (O2S) 1.

If the specified result is not obtained in display field, or if the value does not fluctuate by at least 2%:

- Perform test drive to free Oxygen Sensor (O2S) from any possible residues and repeat test.

If the specified result is not obtained in display field 1 3, or if the value does not fluctuate by at least 2%, even after the test drive:

- Check basic voltage.

- Check Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC) heating. Refer to => [ Oxygen Sensor Heater before Catalytic Converter, Checking ] Oxygen Sensor Heater Before Catalytic Converter, Checking.

- Check Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC) aging. Refer to => [ Oxygen Sensor before Catalytic Converter, Checking ] Oxygen Sensor Before Catalytic Converter, Checking.

Evaluating display group 032





Evaluating display group 032





Evaluating display group 033





Checking basic voltage

- Disconnect 6-pin connector (black) - 5 - to Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).





• To gain access to the connector, remove coolant expansion tank bolt (arrow) and move expansion tank to side. Fuel hoses remain connected.





- Connect multimeter between terminals 1 and 5 to measure voltage.





- Switch ignition on.

• Specified value: 0.400...0.500 V

- Switch ignition off.

If specified value is not obtained:

- Check Oxygen Sensor (O2S) wiring.

If specified value is obtained:

- Replace Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).

Checking Oxygen Sensor (O2S) wiring

- Disconnect 6-pin connector (black) - 5 - to Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).





• To gain access to the connector, remove coolant expansion tank bolt (arrow) and move expansion tank to side. Fuel hoses remain connected.





- Connect test box (VAG1598/31) to wiring harness for ECM; do not connect ECM. Refer to => [ Electrical Testing, with Test Box VAG 1598/31 ] Electrical Testing, With Test Box VAG 1598/31.

- Test for open circuit in the following wiring connections.









- Repair open circuit, if necessary.

- Check for shorts between two wires.

If the wiring is OK:

- Replace ECM. Refer to => [ Engine Control Module without Metal Anti-Theft Housing, Replacing ] Engine Control Module Without Metal Anti-Theft Housing, Replacing.