Operation CHARM: Car repair manuals for everyone.

Air Injection: Service and Repair






Secondary Air Injection Component Overview





1 Secondary Air Injection (AIR) Pump Motor (V101 )

• Component location => [ Component location of ]

2 Air filter housing

3 Secondary Air Injection (AIR) combination valve

• Component location => [ Secondary Air Injection (AIR) combination valve ]

4 Non-return valve

• Installation position: Arrow points in direction of flow, as shown in figure.

5 Secondary Air Injection (AIR) Pump Relay (J299 )

• Component location => [ Component location for ]

6 Motronic engine control module (J220)

7 Vacuum reservoir

• Component location: In left front wheel housing behind wheel housing liner

8 Secondary air injection (AIR) solenoid valve ( N112)

• Component location => [ Installation location of ]

9 Cylinder Head

Installation location of Secondary Air Injection (AIR) Solenoid Valve (N112)





• Below intake manifold

1. Turbocharger recirculating valve (N249) (green connector)

2. Secondary Air Injection (AIR) Solenoid Valve ( N112) (brown connector)

• The removed intake manifold is shown from underneath.

• Check the Secondary Air Injection (AIR) Solenoid Valve (N112) in "Guided Fault Finding".

Component location of Secondary Air Injection (AIR) Pump Motor (V101)





• At front right in engine compartment below the longmember.

• Check the Secondary Air Injection (AIR) Pump Motor ( V101) in "Guided Fault Finding".

Component location for Secondary Air Injection (AIR) Pump Relay (J299)





• 3-pin relay carrier in E-box plenum chamber

1. Motronic engine control module (J220)

2. Secondary Air Injection (AIR) Pump Relay (J299 )

3. Motronic engine control module (ECM) power supply relay (J271)

4. Secondary Air Injection (AIR) Pump Fuse (S130 )

• Check the Secondary Air Injection (AIR) Pump Relay ( J299) in "Guided Fault Finding".

Secondary Air Injection (AIR) combination valve





• Right rear on cylinder head

• Combination Valve for Secondary Air Injection, Checking Function and for Leaks. Refer to => [ Secondary Air Injection Combination Valve, Checking for Function and Leaks ] Testing and Inspection.