Flywheel: Service and Repair

Flywheel

Removal
1. With transmission in NEUTRAL, position vehicle on a hoist.
2. Remove the transmission.
3. Install Flywheel Holding Tool 303-103 (T74P-6375-A).





4. Remove the clutch pressure plate and the clutch disc.





5. Remove the flywheel and the special tool.

Installation

NOTE: Use new bolts.

NOTE: Remove any residual thread-locking compound from the threaded bores.

1. Install the flywheel.





2. Attach special tool 303-103 and tighten the bolts in the sequence shown to 112 Nm (83 ft. lbs.).

NOTE: Apply high-temperature grease thinly enough to make sure that no grease emerges from the splines when the clutch disc is slid onto the transmission input shaft.

Evenly coat the splines of the clutch disc with high-temperature grease.

3. NOTE: Center the clutch disc on the pressure plate.





Install the clutch assembly.
1. Position the clutch pressure plate with the centered clutch disc.
2. Working diagonally in several stages, tighten the bolts one turn at a time.
3. Check the centering and correct as necessary.

4. Remove the special tool.
5. Install the transmission.