Operation CHARM: Car repair manuals for everyone.

Fuel Rail: Service and Repair

REMOVAL
1. Remove the idle speed actuator.
2. Remove the intake air hose connected to the throttle body.
3. Remove the accelerator cable.
4. Remove the PCV hose and brake booster vacuum hoses.
5. Disconnect the vacuum hose connections.
6. Disconnect the high pressure fuel hose connection after relieving pressure in the fuel line to prevent fuel overflow.
7. Remove the surge tank stay.
8. Remove the surge tank and gasket.
9. Disconnect the fuel injector harness connector.
10. Remove he delivery pipe with the fuel injectors and pressure regulator attached.

CAUTION: Be careful not to drop the injectors when removing the fuel delivery pipe.

INSTALLATION
1. Install the delivery pipe with the injectors and pressure regulator attached.

CAUTION: Be careful not to drop the injectors when removing the fuel delivery pipe.

2. Ensure the injectors are correctly inserted into the delivery pipe hole.