Part 1

Engine

Special Service Tools

Crankshaft locking, main tool

303-191

Adapter

303-191-02

Crankshaft pulley/damper remover

303-588

Crankshaft setting, main tool

303-645

Camshaft setting

303-530

Crankshaft damper holding tool

303-D055

Cylinder Bore Protectors

303-535

Disassembly

Vehicles without supercharger

1 Disconnect the oil cooler hoses.

Vehicles with supercharger

2 Detach the supercharger belt.
- Use a 1/2 inch square drive bar to rotate the supercharger belt tensioner.
- Detach the supercharger belt.

All vehicles

3 Release the accessory drive belt tension.
- Use a 3/8 inch square drive bar to rotate the drive belt tensioner.
- Detach the accessory drive belt.

4 Remove the accessory drive belt tensioner.
- Remove the accessory drive belt.

5 Remove the accessory drive belt idler pulley.

6 Detach the wiring harness.

7 Detach the generator battery positive cable protective cover.

8 Disconnect the generator battery positive cable.

9 Disconnect the generator electrical connector.

10 Remove the generator.

11 Detach the engine wiring harness.

12 Remove the generator mounting bracket.

13 Detach the right-hand oxygen sensor retaining bracket.

14 Detach the engine wiring harness.

15 Remove the starter motor.

16 Remove the oil level indicator and tube.
- Remove and discard the O-ring seal.

17 Remove the heat shield.

18 Remove the heat shield retaining bolt.

19 Remove the left-hand exhaust manifold.
- Remove and discard the gasket.

20 Remove the left-hand engine mount.

21 Remove the left-hand engine mounting bracket.

22 Disconnect the A/C compressor electrical connector.

23 Remove the A/C compressor.

24 Remove the air conditioning compressor mounting bracket.

25 Remove the power steering pump.

26 Remove the power steering pump mounting bracket.

27 Disconnect the crankshaft position sensor electrical connector.

28 Remove the crankshaft position sensor.

29 Detach the engine wiring harness.

30 Detach the engine wiring harness.

31 Detach the engine wiring harness.

Vehicles without supercharger

32 Detach the engine wiring harness.
1) Disconnect the variable valve timing (VVT) solenoid electrical connector.
2) Detach the engine wiring harness.

33 Disconnect the coolant temperature sensor electrical connector.

Vehicles with supercharger

34 Detach the engine wiring harness.

35 Detach the hoses.
- Reposition the hose retaining clip.

36 Detach the supercharger outlet pipe coolant hose.
- Cap the coolant ports.

37
CAUTION: Make sure no foreign matter enters the supercharger.
Remove the supercharger outlet pipe

38 Remove and discard the supercharger outlet pipe gasket.

39 Remove and discard the supercharger outlet pipe retaining bolt seals.