Part 4

Engine

131 Attach the engine wiring harness.





132 Connect the ignition on-plug coil electrical connectors.





133
NOTE:
Left-hand shown, right hand similar.
Connect the fuel injector electrical connectors.





134 Attach the engine wiring harness.

Vehicles without supercharger





135 Install the engine cover retaining bracket.





136 Install the engine cover retaining bracket.

All vehicles





137
NOTE:
Left-hand shown, right-hand similar.
Install the ignition coil cover.





138 Connect the knock sensor electrical connectors.

Vehicles with supercharger





139
NOTE:
Right-hand shown, left-hand similar.
Install the charge air coolers.
- Install a new charge air cooler gasket.
- Tighten to 13 Nm.





140 Install the supercharger.
- Tighten to 24 Nm.





141 Connect the manifold absolute pressure (MAP) sensor.





142 Install the air intake elbow.
- Install a new gasket.
- Install new retaining bolt seals.
- Tighten to 24 Nm.





143
NOTE:
Make sure ground strap is correctly installed to the location noted.
Install the air intake elbow retaining bracket lower retaining bolts.
- Tighten to 20 Nm.





144 Connect the air intake elbow pipes.





145
CAUTION: Do not attempt to clean the throttle body. The bore and the throttle plate has a special coating applied during manufacture which should not be removed.
Install the throttle body.
- Install a new throttle body gasket.
- Tighten to 10 Nm.





146
NOTE:
Un-cap the coolant hose.
Attach the coolant hose to the throttle body.





147 Connect the electrical connectors.





148 Install the EGR valve and the exhaust manifold to EGR valve tube.
- Install a new exhaust manifold to EGR valve tube gasket.
- Install a new EGR valve to air intake elbow gasket.
- Tighten to 10 Nm.





149 Tighten to 21 Nm.





150
NOTE:
Un-cap the exposed ports.
Connect the coolant hoses.





151 Connect the exhaust gas recirculation (EGR) valve electrical connector.





152 Connect the IAT sensor electrical connector.





153 Connect the charge air cooler coolant pipes.

154 Install new O-ring seals to the thermostat housing.

155 Install thermostat housing.





156 Tighten to 10 Nm.





157 Tighten to 10 Nm.





158 Connect the hose.





159 Connect the hose.





160 Connect the hose.





161 Connect the hose.





162 Reposition the thermostat housing hose retaining clip.





163 Connect the coolant temperature sensor electrical connector.





164 Connect the thermostat housing hoses





165 Install new supercharger outlet pipe to charge air coolers ducts.
- Tighten to 8 Nm.

166 Install a new supercharger outlet pipe gasket.

167 Install new seals to the supercharger outlet pipe retaining bolts





168
CAUTION: Make sure no foreign matter enters the supercharger.
Install the supercharger outlet pipe





169
NOTE:
Un-cap the coolant ports.
Attach the supercharger outlet pipe coolant hose.





170 Attach the hoses.
- Reposition the hose retaining clip.





171 Attach the engine wiring harness.

Vehicles without supercharger





172 Connect the coolant temperature sensor electrical connector.

All vehicles





173 Attach the engine wiring harness.
1) Connect the variable valve timing (VVT) solenoid electrical connector.
2) Attach the engine wiring harness.





174 Attach the engine wiring harness.





175 Attach the engine wiring harness.





176 Attach the engine wiring harness.





177 Connect the crankshaft position sensor electrical connector.





178 Install the power steering pump mounting bracket.
- Tighten to 25 Nm.





179 Install the power steering pump.
- Tighten to 25 Nm.





180 Install the air conditioning compressor mounting bracket.
- Tighten to 25 Nm.





181 Install the A/C compressor.
- Tighten to 25 Nm.





182 Connect the air conditioning compressor electrical connector.





183 Install the left-hand engine mounting bracket.
- Tighten to 25 Nm.





184 Install the left-hand engine mount.
- Tighten to 43 Nm.





185
CAUTION: Make sure the exhaust manifold and gasket are correctly aligned to the cylinder head.
CAUTION: Make sure the exhaust manifold torque is checked after initial tighten.
Install the left-hand exhaust manifold.
- Install a new gasket.
- Tighten to 20 Nm.





186 Install the heat shield retaining bolt.
- Tighten to 50 Nm.





187 Install the heat shield.
- Tighten to 3 Nm.





188 Install the oil level indicator and tube.
- Install a new O-ring seal.
- Tighten to 6 Nm.





189 Install the starter motor.
- Tighten to 45 Nm.





190 Attach the engine wiring harness.





191 Attach the right hand oxygen sensor retaining bracket.





192 Install the generator mounting bracket.
- Tighten to 45 Nm.





193 Attach the engine wiring harness.





194 Install the generator.
- Tighten the generator upper retaining bolt to 21 Nm.
- Tighten the generator lower retaining bolt to 40 Nm.





195 Attach the wiring harness.





196 Connect the generator electrical connector.





197 Attach the generator battery positive cable.
- Tighten to 12 Nm





198 Attach the generator battery positive cable protective cover.





199 Install the accessory drive belt idler pulley.
- Tighten to 25 Nm.





200 Install the accessory drive belt tensioner.
- Install the accessory drive belt.
- Tighten to 45 Nm.





201 Attach the accessory drive belt.
- Use a 3/8 inch square drive bar to rotate the drive belt tensioner.
- Attach the accessory drive belt.

Vehicles with supercharger





202 Install the supercharger belt.
- Use a 1/2 inch square drive bar to rotate the supercharger belt tensioner.

Vehicles without supercharger





203 Connect the oil cooler hoses.