Operation CHARM: Car repair manuals for everyone.

105000 MI or 168000 KM

Lubricate
    Parking Brake System
    Locks
Reset
    Service Reminder Indicators
      Reset emissions maintenance reminder (EMR) control unit.
Clean
    Spark Plug
    Distributor Cap
      Clean distributor cap and rotor. Check for cracks and tracking. Apply small amount of silicone grease to rotor shaft before reinstalling rotor.
    Battery
    Air Filter Element
      Check/Clean air cleaner dump valve and element.
Check
    Wheels
    Radio, Stereo, and Compact Disc
      Check operation of stereo cassette system.
    Idle Speed
      Check idle speed to verify IACS (Stepper motor operation).
    Heating and Air Conditioning
      Check HVAC system for correct operation.
    Exhaust System
      Check for leaks, condition and damage.
    Brake Rotor/Disc
      Check condition.
    Brake Pad
      Check for wear.
    Brake Drum
      Remove rear brake drums, inspect linings and drums for wear, and wheel cylinders for leaks. Reinstall rear drums; adjust brake shoes.
Tighten/Torque
    Drive/Propeller Shaft
Diagnose/Test
    Vehicle
      Re-code stereo and test drive vehicle.
    Data Link Connector
      Check on-board diagnostic (OBD) readout for presence of fault codes - repair/clear as required.
Inspect
    Wiper and Washer Systems
      Check operation, check wiper blades, top-up washer fluid.
    Windows
      Check operation of window controls and slides.
    Tires
    Throttle Cable/Linkage
    Suspension Strut / Shock Absorber
      Check shock absorbers and load levelling unit for leaks.
    Steering
      Check condition of steering gear box, linkage, ball joints and dust covers.
    Seats
      Check condition and operation of seats and seat belt mountings, belts and buckles.
    Power Steering Line/Hose
      Check power steering system for leaks; hydraulic hoses and unions for routing and condition.
    Power Steering Fluid
    Lighting and Horns
      Check operation of all lamps, horns, warning indicators.
    Instrument Cluster / Carrier
      Check operation of all instruments, gauges and warning indicators.
    Ignition Cable
      Check underhood electrical harness and ignition wiring for condition, routing and fit. Check ignition wiring and HT leads for wear or damage.
    Fuel Supply Line
      Check fuel lines for routing and condition, and fuel system for leaks.
    Fuel Filler Cap
      Inspect seal condition.
    Front Steering Knuckle
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
    Evaporative Emissions System
      Check EVAP hoses for routing and leaks - tighten fuel filler hose clamps.
    Emission Control Systems
      Check hoses and wiring for condition and routing.
    Drive Belt
      Check condition, adjust if required.
    Doors, Hood and Trunk
      Check operation of door, hood and tailgate locks.
    Cooling System
      Check cooling and heating system for leaks; hoses/clamps for condition and tightness (including auxiliary heater, if equipped).
    Coolant
      Recommended maintenance in California
    Clutch, M/T
      Check clutch lines, hoses and unions for condition, routing and leaks.
    Clutch Pedal Assembly
      Check operation and travel.
    Brake Pedal Assy
      Check operation and travel.
    Brake Hose/Line
      Brake Lines and Connections for Oil Leaks, Tightness, Corrosion and Chafing.
    Brake Caliper
      Check for leaks.
    Body and Frame
      Perform annual corrosion inspection if applicable.
    Accessories and Optional Equipment
      Check all approved accessories fitted, for condition and operation.
Replace
    Positive Crankcase Ventilation
      Replace PCV intake filter - clean orifice and mesh breather - inspect all hoses.
    Oil Filter, Engine
    Fuel Filter
    Engine Oil
    Clutch Fluid
    Brake Fluid
Align
    Headlamp
      Aim headlamps to local specifications.
    Alignment