Installation

Installation





1. NOTE: Align the gasket locator tabs with the slots in the cylinder head.

Install the new intake manifold gaskets.





2. Install the intake manifold and hand-tighten the bolts at the locations shown.





3. Install the ignition coils and tighten the bolts.





4. Install the fuel injection supply manifold and tighten the studs.





5. Install the crash bracket and loosely install the bolt and the stud.





6. Install the water thermostat.





7. Install the water outlet adapter and loosely install the bolts.





8. Tighten the bolts in the sequence shown.





9. Tighten the stud.





10. Tighten the bolts.





11. Install the throttle body and tighten the bolts.





12. Install the wiring bracket.
^ Position the bracket.
^ Install the nut and the bolt.
^ Attach the wiring connectors to the wiring bracket.
^ Connect the LH heated oxygen sensor electrical connector.
^ Reattach the fuel charging wiring harness position retainer to the crash bracket.





13. Connect the EGR tube to the EGR valve.





14. Position the EGR tube heat shield and install the bolts.





15. Connect the heater water hose and position the clamp.





16. Connect the electrical connector to the IAC control valve and the TP sensor.





17. Attach the cables to the crash bracket.





18. Install the upper radiator hose.
^ Install the upper radiator hose.
^ Position the clamps.





19. Install the generator mounting bracket.
^ Position the generator mounting bracket.
^ Install the bolts.





20. Connect the generator electrical connector, the battery lead and the harness pin-type retainer.





21. Position the vacuum harness and connect the vacuum hose to the EVAP canister purge valve.





22. Connect the electrical connector and the vacuum hoses to the EGR vacuum regulator solenoid.





23. Install and connect the PCV tube.





24. Connect the vacuum hoses for the EVAP canister purge valve, the main chassis vacuum supply hose and the EGR valve.





25. Position and attach the cables to the EGR tube heat shield.





26. Connect the accelerator cable, the speed control actuator cable and the throttle return spring.





27. Connect the fuel charging wiring electrical connectors to the eight fuel injectors.





28. Connect the fuel charging wiring electrical connectors to the eight ignition coils.





29. Connect the differential pressure feedback EGR system electrical connector.
30. Raise the vehicle.





31. Connect the EGR tube to the exhaust manifold connectors





32. Connect the electrical connector to the oil pressure sensor and the PSP switch and attach the harness position retainer.
33. Reinstall the RH catalytic converter assembly.





34. Install the oil bypass filter.





35. Connect the electrical connector to the A/C compressor.





36. Connect the electrical connector to the CKP sensor.
Connect the pin-type retainer to the A/C compressor bracket.
37. Lower the vehicle.
38. Install the drive belt.
39. Install the wiper mounting arm and pivot shaft.
40. Connect the fuel line.
41. Install the air cleaner resonator and outlet tube.
42. Connect the battery ground cable.
43. Check the engine oil.
44. Fill the engine cooling system.