Disassembly and Assembly

COOLING UNIT DISASSEMBLY/ASSEMBLY

CAUTION: If moisture of foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.




1. Disassemble in the order indicated.
1. Thermoswitch
2. Case (top)
3. Case (bottom)
4. Tar patty
5. Pipe
6. Expansion valve
7. Evaporator

2. Assemble in the reverse order of disassembly.

Evaporator Assembly Note
1. When installing a new evaporator, add DENSO 01L9 compressor oil into the refrigeration cycle.

Supplemental amount (approximate quantity): 40 ml {40 cc, 1.4 fl oz}

Expansion Valve Assembly Note
1. Apply compressor oil to the O-rings and connect the joints.
2. Install the heat-sensing tube to its proper position.

Thermoswitch Assembly Note




1. Insert the thermoswitch probe in location as shown in the figure.

EVAPORATOR INSPECTION

1. Inspect for cracks, damage, and oil leakage. If any are found, replace the evaporator.
2. Inspect for bent fins.
- If any are bent, use a flathead screwdriver to straighten them.