System Main Relay, Hybrid Drive: Service and Repair

HV RELAY ASSEMBLY

Exploded View HBB-104 (Part 1):

Exploded View HBB-104 (Part 2):

Exploded View

Removal and Installation

REMOVAL
1. Remove the HV wires from the HV battery assembly.
2. Remove the side cover and LH cover from the HV battery assembly.
3. Remove the filter noise capacitor.




4. Disconnect ground wire (1), and the connectors from the HV relay assembly.
5. Remove the bolts and the HV relay assembly from the HV battery assembly.

INSTALLATION
Installation is in the reverse order of removal.




When installing the LH cover, tighten the nuts to the specified torque in the order shown.

LH cover nuts: 8.0 N.m (0.8 kg-m, 71 in-lb)

- <=: Front