Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Generator and Engine Lift Front Bracket Removal
6. Engine Mount Support and Strut Bracket Removal
7. Engine Lift Rear Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Exhaust Manifold Removal - Left
11. Exhaust Manifold Removal - Right
12. Water Outlet and Engine Coolant Thermostat Removal
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Intake Manifold Removal - Upper
16. Intake Manifold Removal - Lower
17. Valve Rocker Arm and Push Rod Removal
18. Valve Lifter Removal
19. Water Pump Removal
20. Cylinder Head Removal - Left
21. Cylinder Head Removal - Right
22. Oil Pan Removal
23. Oil Pump Removal
24. Oil Pump Drive Removal
25. Crankshaft Front Oil Seal Removal
26. Engine Front Cover Removal
27. Timing Chain and Sprocket Removal
28. Camshaft Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft and Bearing Removal
32. Piston Oil Nozzle Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Engine Block Assemble
38. Piston Oil Nozzle Clean and Inspect
39. Crankshaft and Bearing Clean and Inspect
40. Crankshaft Balancer Clean and Inspect
41. Engine Flywheel Clean and Inspect
42. Piston and Connecting Rod Disassemble
43. Piston, Connecting Rod, and Bearing Clean and Inspect
44. Piston and Connecting Rod Assemble
45. Camshaft and Bearings Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Lifter Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Engine Front Cover Clean and Inspect
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect - Lower
60. Intake Manifold Clean and Inspect - Upper
61. Exhaust Manifold Clean and Inspect
62. Water Pump Clean and Inspect
63. Thread Repair
64. Service Prior to Assembly
65. Camshaft Bearing Installation
66. Piston Oil Nozzle Installation
67. Crankshaft and Bearing Installation
68. Crankshaft Rear Oil Seal Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Camshaft Installation
71. Timing Chain and Sprocket Installation
72. Engine Front Cover Installation
73. Crankshaft Front Oil Seal Installation
74. Oil Pump Drive Installation
75. Oil Pump Installation
76. Oil Pan Installation
77. Cylinder Head Installation - Left
78. Cylinder Head Installation - Right
79. Water Pump Installation
80. Valve Lifter Installation
81. Valve Rocker Arm and Push Rod Installation
82. Intake Manifold Installation - Lower
83. Intake Manifold Installation - Upper
84. Valve Rocker Arm Cover Installation - Left
85. Valve Rocker Arm Cover Installation - Right
86. Water Outlet and Engine Coolant Thermostat Installation
87. Exhaust Manifold Installation - Left
88. Exhaust Manifold Installation - Right
89. Oil Filter Adapter Installation
90. Oil Level Indicator and Tube Installation
91. Engine Lift Rear Bracket Installation
92. Engine Mount Support and Strut Bracket Installation
93. Generator and Engine Lift Front Bracket Installation
94. Drive Belt Tensioner Installation
95. Engine Flywheel Installation
96. Crankshaft Balancer Installation
97. Engine Prelubing