Operation CHARM: Car repair manuals for everyone.

Headlamp Washer Pump: Service and Repair




Removing And Installing Pump For Headlight Washing System

Tools







Preliminary work
Remove tank for windscreen washer system.

Removing pump for headlight washing system







INFORMATION: A tight hose can be pulled off more easily if it is heated with a hot-air gun.







1. Pull off water line from pump for washer -arrow A-.
2. Pull the pump for headlight washer upwards out of the tank -arrow B-.







3. Remove rubber seal using the universal disassembly tool NR.21 to lever it out of the tank -arrows A- and remove it -arrow B-.

Installing pump for headlight washer system







1. Apply a suitable rubber lubricant (tyre mounting paste) to the sealing surface -arrows A- and press the rubber seal into tank -arrow B- until it is felt to engage.







2. Apply a suitable rubber lubricant (tyre mounting paste) to the sealing surface -arrows A- and press the pump for the windscreen washer system into the rubber seal -arrow B- until it is felt to engage.
3. Connect the water pipe to the connections at the pump for the windscreen washer system -arrow C-.

Subsequent work
Install reservoir for windscreen washer.