Quarter Window Glass: Service and Repair

QUARTER WINDOW GLASS (For 3 Door)

Quarter Window Glass (For 3 Door):

REMOVAL

NOTICE: Always use "Torx" socket wrench E10 when removing the rear seat.

HINT:
- Use the same procedure for both the RH and LH sides.
- The procedure described below is for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.

2. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY
3. REMOVE DECK BOARD SUB-ASSEMBLY
4. REMOVE DECK FLOOR BOX RH
5. REMOVE DECK FLOOR BOX LH
6. REMOVE NO. 1 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type)
a. for RH Side:
1. Remove the No. 1 rear seat leg cover.

b. for LH Side:
1. Remove the No. 1 rear seat leg cover.

7. REMOVE NO. 2 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type LH Side)
8. REMOVE REAR SEAT ASSEMBLY (for 60/40 Slide Reclining Hold Down Seat Type)
a. for RH Side:
1. Remove the rear seat assembly.

b. for LH Side:
1. Remove the rear seat assembly.

9. REMOVE REAR SEAT CUSHION COVER PAD (for Bench Reclining Hold Down Seat Type)
10. REMOVE REAR SEAT BACK ASSEMBLY (for Bench Reclining Hold Down Seat Type)
11. REMOVE FRONT DOOR SCUFF PLATE

HINT: Use the same procedure as for the RH side.

12. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP

HINT: Use the same procedure as for the RH side.

13. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY

HINT: Use the same procedure as for the RH side.

14. REMOVE QUARTER WINDOW MOULDING OUTSIDE FRONT
a. Using a knife, cut off the quarter window moulding outside front.

NOTICE: Do not damage the vehicle body with the knife.

HINT: Make a partial cut in the quarter window moulding outside front. Then pull and remove it by hand.

15. REMOVE QUARTER WINDOW GLASS
a. Apply protective tape to the outer circumference of the quarter window, as shown in the illustration.
b. From the interior, insert piano wires between the vehicle body and quarter window, as shown in the illustration.
c. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.

NOTICE: When separating the quarter window from the vehicle, do not damage the vehicle's paintwork or exterior/interior ornaments.

d. Cut through the adhesive by pulling the piano wire around the quarter window.

INSTALLATION

1. CLEAN QUARTER WINDOW GLASS
a. Clean the outer circumference of the glass with a non-residue solvent.

NOTICE:
- Do not touch the glass surface after cleaning it.
- Even if using a new glass, clean the glass with a non-residue solvent.

HINT: Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.

2. CLEAN VEHICLE BODY
a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE: Do not damage the vehicle body.

HINT: Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

HINT: Clean the vehicle body even if all the adhesive has been removed.

3. INSTALL QUARTER WINDOW GLASS SPACER
a. Coat the installation parts of the spacers with Primer G.
b. Install 3 new spacers onto the glass, as shown in the illustration.

4. INSTALL QUARTER WINDOW MOULDING OUTSIDE FRONT
a. Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

b. Install the quarter window moulding outside front, as shown in the illustration.

5. INSTALL QUARTER WINDOW GLASS

a. Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.

b. Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

c. Apply adhesive.

Adhesive:
Part No. 08850-00801 or the equivalent

1. Cut the tip off the cartridge nozzle, as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time indicated in the table below.

2. Load the sealer gun with the cartridge.
3. Apply adhesive to the quarter window as shown in the illustration.

d. Install the quarter window glass to the body.
1. Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.

NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the pins are attached to the body correctly.
- Check the clearance between the body and glass.

2. Lightly press the front surface of the glass to ensure a close fit.

3. Using a scraper, remove any excessive or protruding adhesive.

HINT: Apply adhesive to the quarter window glass rim.

NOTICE: Do not to drive the vehicle within the time indicated in the table below.

6. CHECK FOR LEAKAGE AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leakage with auto glass sealer.

7. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY

HINT: Use the same procedure as for the RH side.

8. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP

HINT: Use the same procedure as for the RH side.

9. INSTALL FRONT DOOR SCUFF PLATE

HINT: Use the same procedure as for the RH side.

10. INSTALL REAR SEAT ASSEMBLY (for 60/40 Slide Reclining Hold Down Seat Type)
a. for RH Side:
1. Install the rear seat assembly.

b. for LH Side:
1. Install the rear seat assembly.

11. INSTALL NO. 2 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type LH Side)
12. INSTALL NO. 1 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type)
a. for RH Side:
1. Install the No. 1 rear seat leg cover.

b. for LH Side:
1. Install the No. 1 rear seat leg cover.

13. INSTALL REAR SEAT BACK ASSEMBLY (for Bench Reclining Hold Down Seat Type)
14. INSTALL REAR SEAT CUSHION COVER PAD (for Bench Reclining Hold Down Seat Type)
15. INSTALL DECK FLOOR BOX RH
16. INSTALL DECK FLOOR BOX LH
17. INSTALL DECK BOARD SUB-ASSEMBLY
18. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)