Operation CHARM: Car repair manuals for everyone.

Clutch Switch: Service and Repair






Clutch Position Sensor

Special tools, testers and auxiliary items required

• Hose Clamps Up to 25 mm Dia. (3094)

Removing

- Determine whether a coded radio is installed. If so, obtain the anti-theft code.

- Turn off the ignition and disconnect the battery ground cable.

- Remove the complete air filter housing if it located near the battery. Refer to one of the following:

Diesel engines.

Gas engines.

- Remove the battery and the battery tray.





If a hose/line assembly - 1 - with a round component is installed directly below the master cylinder, the hose/line assembly must be removed.

• Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

- Clamp off the supply hose going to the master cylinder using the (3094).





- Disengage the clip - 2 - using a screwdriver or a pointed tool and pull the clip out from the master cylinder out until it stops.





- Disconnect the hose/line assembly - 1 - or plastic line from the master cylinder and seal it.

- Disconnect the connector - 4 -.

- Unclip the clutch position sensor (G476) from the master cylinder - arrow - and remove it.

Installing

Install in reverse order of removal.

• Allocate all components via the Parts Catalog.

If the hose/line assembly was removed:

- Press the hose/line assembly - 1 - or plastic line into the master cylinder connection - 4 - with a new seal - 2 - until the clip - 3 - engages audibly.





- Pull on the hose/line assembly or plastic line to make sure it is secure.

- After removing the (3094) bring the return hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] 0A4 Transmission.

- Install the battery tray and the battery.

- If removed, install the air filter housing. Refer to one of the following:

Diesel engines.

Gas engines.

- Connect the battery and follow the procedure regarding what to do after connecting a battery.