Operation CHARM: Car repair manuals for everyone.

Windshield, Servicing and Assembly Overview






Flush Bonded Windows


Windshield, Servicing

• Before replacing windshield, see if it is possible to repair the glass.

Windshield Assembly Overview





1 Windshield

• Removing and installing windshield, refer to --> [ Windshield ] Flush Bonded Windows

2 Dimension - a - = 4 mm

3 Sealing lip

• Due to the narrow gap to edge of roof, damage to the sealing lip cannot be avoided. If the windshield is to be reinstalled, a so-called service sealing lip has been developed.

4 PUR adhesive sealant

• Bead cross section: width = 8 mm height = 12 mm (including excess material on the window glass and window flange)

• Minimum curing time, refer to --> [ Minimum Curing Time ] Flush Bonded Window Installation Information and Minimum Curing Time

5 Window adjuster

• To achieve a uniform gap dimension.

6 Plenum Chamber Cover

• Clipped

• The plenum chamber cover must be pulled off windshield seal by hand only.

• Plenum Chamber Cover, Removing and Installing, refer to --> [ Plenum Chamber Cover ] Flush Bonded Windows

7 Binding profile

• Is a part of the windshield

8 Drip rail

• Clipped

• The water deflector may be removed by hand only.