Operation CHARM: Car repair manuals for everyone.

2.5L






Generator Overview


Follow the procedure in the Repair Information when disconnecting and connecting the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

• Check the generator.






1 Internal Multi-Point Bolt

• 25 Nm

• M8 x 60

2 Internal Multi-Point Bolt

• 25 Nm

• M8 x 110

3 Hex Socket Head Bolts

• 25 Nm

• M8 x 30

• Quantity: 4

4 Generator Cap

5 Phillips Head Screws

• 2 Nm

• M4 x 20

6 Cap For The Carbon Brushes

7 Voltage Regulator

• Removing and installing voltage regulator, refer to => [ Voltage Regulator, Bosch ] Voltage Regulator, Bosch or => [ Voltage Regulator, Valeo ] Voltage Regulator, Valeo.

8 Generator

• Generator, removing and installing, refer to => [ Generator ] Generator.

• Generator (GEN), checking, refer to => [ Generator, Checking ] Testing and Inspection.

• Securing B+ wire to generator, refer to => [ B+ Cable Mount on Generator ] Procedures.

• Generator ribbed belt pulley, removing and installing, refer to => [ Ribbed Belt Pulley Without Freewheel ] Ribbed Belt Pulley Without Freewheel, => [ Ribbed Belt Pulley with Freewheel, Bosch ] Ribbed Belt Pulley With Freewheel, Bosch or => [ Ribbed Belt Pulley with Freewheel, Valeo ] Ribbed Belt Pulley With Freewheel, Valeo.

9 Ribbed Belt

• Ribbed belt, checking, refer to => [ Ribbed Belt, Checking ] Testing and Inspection.

10 Collar Bolts

• 25 Nm

• M8 x 90

• Quantity: 2

11 Socket Head Bolt

• 23 Nm

12 Lower Idler Pulley With Bracket

• For air conditioning compressed ribbed belt.

13 Air Conditioning Compressor Ribbed Belt Tensioner

• 35 Nm

14 Generator and Coolant Pump Ribbed Belt Tensioner

• 35 Nm

15 Socket Head Bolt

• 8 Nm

• M6

16 Upper Idler Pulley With Bracket

17 Accessories Bracket

• For generator and A/C compressor

18 Centering Sleeves

• Quantity: 2

No Illustration

• M8 B+ line nut to the rear side of the generator - 15 Nm

• M5 wire clamp nut to the rear side of the generator - 3.2 Nm