Engine, Installing

Engine, Installing

Install in reverse order of removal. Note the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route all lines and wires in their original locations.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

With a Manual Transmission

- Grease the splines of the input shaft lightly with grease for clutch plate splines (G 000 100).

- Install the clutch and the clutch mechanism.

Continuation for All

- Secure the engine and transmission mounts to the engine, shake the engine and transmission assembly to align it and tighten the mount bolts.

• For the engine and transmission mount tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

- Install the exhaust pipe with catalytic converter. Refer to => [ Exhaust Pipe with Catalytic Converter ] Exhaust Pipe With Catalytic Converter.

- Install the right drive axle and the left drive axle to the transmission.

- Install the pendulum support.

- Install the Air Conditioning (A/C) compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Install the noise insulation.

With a Manual Transmission

- Install the shift mechanism and adjust if necessary.

- Install the clutch slave cylinder.

With a Automatic Transmission

- Install the selector lever cable and adjust if necessary.

Continuation for All

- Fill the coolant. Refer to => [ Coolant, Draining and Filling ] Service and Repair.

- Install the Engine Control Module (ECM).

- Install the battery.

- Adapt the ECM. Refer to "Guided Functions" in the vehicle diagnostic tester.

- Perform the vehicle system test. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

- Then, end "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

- Perform a road test.

- After that perform the vehicle system test again and repair any occurring malfunctions.

Tightening Specification