Procedures

Replacing Radiator

NOTE: As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the illustrations is always correct.

Conditions
- Drain the coolant.
- Remove the front engine cover
- Remove the charge air cooler (CAC).

Removing The Radiator







- Remove the upper and lower radiator hoses.
- Manual transmissions: Remove the radiator together with the charge air cooler (CAC).
- Automatic transmission: Move the charge air cooler (CAC) as far to the right as possible. Press out the oil cooler.
- Disconnect the radiator. Remove it above the charge air cooler (CAC) hose connector.

Transferring Components
Transfer the four radiator mountings to the radiator.

Installing the radiator

Manual transmissions:
Install the radiator on the charge air cooler (CAC). Install the unit assembly.

Automatic transmission:







- Install the charge air cooler (CAC). Press the oil cooler into place
- Install the radiator at the top right-hand first. Then install the radiator over the oil cooler connections
- Position the oil cooler. Check the alignment of the oil cooler
- Position the radiator on the charge air cooler (CAC)
- Remove the charge air cooler (CAC).
- Install the front engine cover
- Fill the cooling system.