Removal, Replacement and Installation

Condenser

Special tools:
999 5474 RADIATOR PROTECTION 999 5474 Radiator Protection


Warning! Follow the safety rules for work with the heating/ventilation system, see Safety instructions when handling refrigerant Safety Instructions When Handling Refrigerant

Read the instruction about slow and fast leakage.

General

Note! Always change O-rings when replacing condenser.

Drain the refrigerant from the system, see Draining Draining

Remove the pipe between condenser and dryer




Lift off the clamp from the battery.
Remove the attaching screws.
Carefully remove the pipe.
Seal the openings.

Remove the condenser




Remove the upper support for the radiator (4x bolts).
Remove the pipe to the condenser from this, and seal the openings.
Remove the two attaching bolts from the condenser.
Diesel cars: Place 999 5474 RADIATOR PROTECTION 999 5474 Radiator Protection between the condenser and radiator on the right side (risk that radiator is damaged by support).
Lift up the radiator slightly and press it against the engine block (press at bottom on radiator).
Lift up the condenser and remove with a twisting movement.

Install the condenser




Transfer parts to the new condenser (rubber, foam, etc.).
Install the condenser and secure to 10 Nm.
Install the radiator and secure it to the supports, tightening torque 10 Nm.
Remove the seals.
Lube the new O-rings with compressor oil.
Install the pipes and tighten to 25 Nm.
Fill the system and check for leaks, see Filling with refrigerant Filling With Refrigerant